04. Design Change on-the-fly
I couldn't cut the twisted front end from the lower rails without shortening the lower rails by a significant amount due to the thickness of the cutting blade, grinding the end clean and so on. Reworking a portion of the lower rails would be required, but being an opportunist at heart, I took this as an opportunity to reconsider the design. I promptly jumped on my CAD system and shortened the front of the lower rails to the point where they mated with the front cross rail. I then added a new tube to improve the relationship between the lower rails and the front end. I think this new design is more structurally sound in addition to being more aesthetically pleasing. |